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BOX FEEDING SYSTEM

THE SYSTEM

The Box Filling System conveys the caps from the injection machine through a conveyor towards a cooling system. After the caps have been cooled, the cooling system discharges the caps onto the box filling station, which stores a full box quantity of caps in a hopper.

The hopper is equipped with a scale to count the caps and once it reaches the amount of caps needed to fill a complete box, it communicates with the AGV fleet manager and requests a new empty box. With the empty box in position, the storage hopper gate is opened to load the caps into the box.

FEATURES

  • Pre Programable Cycle counter with Display.
  • Sensors to place box in filling position.
  • Alarm to announce when box is not in filling position.
  • Delay start for part feeding conveyor.
  • 100 lb capacity scale.
  • Pre Programmable Weight counter with Display.
  • Alarm to announce when box is not in filling position.
  • Delay start for part feeding conveyor.
  • Sensors to place box in filling position.

OPTIONAL

If added, the filling station can be equipped with a label printer to add on the box. The label can read the number of caps, batch number, dates and other information requested.

BI-LATERAL BOX FILLING 

The Bilateral Box Filler provides an alternative for a more manual packaging of the caps. It has similar concept but the programming and mechanical functionality allows a more continuous filling process. The systems operates with the following components:

Control Panel & Weight Counter: To measure the amount of product being delivered to the box and control box position on the conveyor.

Belt Conveyor: To place an empty box under the injector’s out-feed once the prior one has been filled.

Roller Conveyor: To remove the full boxes from the injector’s out-feed and make room for empty boxes.

FEATURES

  • Eco Quality Series Conveyor.
  • 2.5” diameter, galvanized steel, Roller conveyor.
  • 3” diameter locking swivel casters.
  • Adjustable height.
  • Simple weight to cycle counter change.
  • Standard sizes that adjust to most injection machines.